1 AUTOMOTIVE PRESENTATION2017
2 NESAN GROUP COMPANIES AUTOMOTIVE INDUSTRY – NESAN OTOMOTİVEDUCATION – İTÜ GVO İZMİR NESAN YERLEŞKESİ CONSTRUCTION – NESAN İNŞAAT
3 FACTS & FIGURES Established in 1980 Located in İzmir / Turkey37 years experience m² plant 6.900 m² covered 170 staff
4 FACTORY COVERED AREA
5 TOTAL STAFF
6 ORGANIzATION CHART Total: 170 White Collar: 38 Blue Collar: 132
7 InnovatIon and Progress
8 NESAN CUSTOMER HISTORY1990 1995 1985 2000 2005 2010 2017
9 Customer ProfIle Turnover OEM %72 AFTERMARKET %28
10 References 4 Continents 30 Countries >250 Customers
11 Validation Test LaboratoryTESTING LABORATORY Validation Test Laboratory Vibration Test Sine force 3 kN Random Force 3kN Shock force 6kN Frequency Hz armature diameter 150 mm Climatic Test Temperature range -60°C ~ ° C Humidity %20 ~ %98 inside dimention 600x850x800mm (WxHxD) Volume 408 L Voltage Drop Test Volt DC Insulation Resistance Test(Meger) rating 500 ~ volt Contact Resistance Miliohm meter 1 micro ohm ~ 300 M ohm Leakage Test with Ateq test equipment up to 14 Bar Air flow test / Vent test with Alicat Flowmeter 1.2 ~ liter / minute
12 Incoming Area LaboratoryTESTING LABORATORY Incoming Area Laboratory Coordinate Measuring Machine Crysta-Plus M 544 manuel CMM Mitutoyo Measuring range 500x400x300 mm Accuracy 3µm Surface Roughness Testers SJ-401 Mitutoyo Ra, Rz, Ry Minumum Resolution 8µm Digital Hardness Tester 206 EX, 206 EXS AFFR HB , HRC Vertical Profile Projector Mitutoyo PJ-A3005F 150 Range 150mmx50mm Resolution 0.001mm Shore A meter Shore A Height Gauge range 0-300mm 0.01mm
13 ProductIon FacIlItIesNesan has the manufacturing process as ; Toolshop Plastic Injection Metal Injection CNC Turning Machine Line Metal Forming Assembly
14 NESAN MACHINING POOL CNC TURNING x 12 2. PLASTIC INJ. x 93. METAL INJ. x 4 4. ECCENTRIC PRESS x 10 VERTICAL MACHINING CENTER x 2
15 CNC TURNING MACHINING 12 CNC TURNING MACHINES CNC TURNING(DMG, Hyundai, Alpha, Libare, Gildemeister) 0,01 mm tolerance by diameter Up to Ø 65 mm
16 PLASTIC INJECTION PLASTIC INJECTION 3 x Vertical & 7 x HorizantalMachine 15 tons 200 Tons From 250 mm 950 mm Plate Size
17 METAL (ZAMAC) INJECTIONFrom 20 50 tons Zamac 3/5 From 2,0 Grams 450 Grams
18 ECCENTRIC PRESSES ECCENTRIC & HYDRAULIC PRESSES From 15 to 250 TonsOver 750 Tools
19 VERTICAL MACHINING & MOLDINGVERTICAL MACHINING CENTER YCM-NDV102A F3-VCM 0,008 mm tolerance by diameter & length Plate size up to 900 x 500 x 500 mm
20 ASSEMBLY LINES Level Sensor Assembly LinesMechanical &Electromechanical parts Assembly Lines
21 Quality …IS CONTINUITY
22 CERTIFICATES
23 Current Projects NEW EURO6 TYPE FUEL SENSORS FOR TRUCKS & TRACTORSNEW EURO6 ADBLUE LEVEL & QUALITY SENSORS NEW BIODIESEL RESISTANT CAP PLASTIC MASTER BATTERY SWITCH FOR HIGH VOLTAGE HIGH PRESSURE SWITCHES & SENSORS HIGH PRESSURE SAFETY VALVES
24 Future Projects KEYLESS ENTRY AND ENGINE START SYSTEMFUEL AND DEF LEVEL SENSOR WITH PUMPING UNIT CLUSTER
25 Thanks for your attention!