1 GROUP A Leader In The Making…
2 EAST COAST COCONUT PRODUCTS01 VIJAYNAGAR GROUP A Corn Starch Manufacturing company producing starch for Paper, Pharma, Textile, Adhesives, Oil Exploration Etc. An Integrated coconut processing plant processing every product of coconut. Post & Pre Harvesting technology of agriculture products at farm level & storage facility VIJAYNAGAR INVESTMENTS & INFRA DEVELOPERS Post & Pre Harvesting, Procurement of coconuts & Production of fiber, pith, shell powder etc EAST COAST COCONUT PRODUCTS
3 VIJAYNAGAR GROUP PROMOTERS02 VIJAYNAGAR GROUP PROMOTERS DATLA RANGA RAJU CHAIRMAN & MENTOR VIJAYNAGAR GROUP
4 VISION, MISSION & MOTTO 03 OUR VISION OUR MISSION OUR MOTTOTo be an Independent Global Player in Agricultural Processing & Value addition Industries Providing Quality Products & Services with firm commitment towards customer satisfaction To meet the growing & challenging demands of industries and be a global market leader
5 CERTIFICATIONS IN HAND04 CERTIFICATIONS IN HAND
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7 05 THE PROJECT India’s first ever integrated coconut processing plant set up with an intention to promote local farmers. An established processing capacity of 200,000 nuts per day. And, a provision to expand to 400,000 nuts in the future Direct employment of more than 1000 workers & an indirect employment for more than 2000 farmers.
8 BENEFITING THE RURAL ECONOMY06 BENEFITING THE RURAL ECONOMY Agriculture is considered as the Backbone Of Indian Economy. But lately due to lack of consistency in farming and conversion of farming lands into commercial, the contribution of agriculture to the Indian economy is being declined from the past 2 decades. But we can change this in the following way: Coconut farmers will get consistency in price realization Will boost up confidence in farmers and encourage more plantation as there is a consistent buyer. Creates employment in rural area and this would stop the migration of people from villages to the city which indirectly helps sustain farming and agriculture. Improves rural economy which would help a lot of rural children gain education facility. As the end products are proposed for export, it would help us earn foreign currency.
9 RAW MATERIAL 07 MAJOR CULTIVATION STATES IN INDIAProducing close to 23.8 billion nuts, India is the 3rd largest producers of coconut after Indonesia & Philippines. MAJOR CULTIVATION STATES IN INDIA Andhra Pradesh Odisha Kerala Chhattisgarh Karnataka Gujrat Tamil Nadu West Bengal Maharashtra Goa The factory is located amidst of the major plantation of Andhra Pradesh where the availability of raw material is abundant and available in & around 200Kms.
10 SELECTION OF COCONUTS 08 WITH HUSK 1 – 1.2 KG WITHOUT HUSKSPECIFICATIONS WITH HUSK Maturity : Fully Matured 1 – 1.2 KG Husk : 660 gms Fiber : 100 gms Pith : 100 gms WITHOUT HUSK Shell : 135 gms Water : 70 gms 400 – 450 gms White Meat : 200 gms Paring : 25 gms
11 DE HUSKING PROCESS 09 Coconuts Coconut DE Husker DE husked CoconutFiber Coconut Pith Blocks Husk
12 THE PROCESS 10 De Husked Coconut De Watering Water Shell Powder ShellDe Shelling Coconut Water Concentrate Paring Oil Paring White Meat Disintegrator Extracted Meat VCO Milk Screw Press Desiccated Coconut Skimmed Milk
13 PRODUCTION OUTPUT PER DAY11 PRODUCTION OUTPUT PER DAY 200,000 Nuts (85 MT) Water (13.6 MT) Paring (5MT) White Meat (39MT) Paring Oil (1.5 MT) Coconut Water Concentrate (700 Liters) Whole Milk (15 MT) Extracted Meat (24MT) DCP (8MT) VCO (5.2MT) Skimmed Milk (9.7MT)
14 12 VIRGIN COCONUT OIL Coconut oil is often described as the ‘Healthiest Oil On Earth’ Virgin Coconut Oil is high in natural saturated fat and contains MCFA that can improve health in many ways. VCO is the only oil that contains more than 50% Lauric Acid, a fatty acid that doesn’t store fat but in turn converts it into energy. Milk Centrifuge 1 Coconut Cream Centrifuge 2 VCO BENEFITS SPECIFICATIONS Helps In Weight Loss Moisture : 0.01% (Max) Promotes Heart Health Saturated Fat : 58% Balances Hormones Lauric Acid : 52% Cures Alzheimer's FFA : 0.02% Iodine Value : 6.5 Color : 0.5 LTM
15 MILK & OIL PROCESS SECTION13 MILK & OIL PROCESS SECTION Centrifugal Separation Of Oil
16 14 COCONUT MILK Coconuts are highly nutritious and rich in fiber, vitamins C, E, B1, B3, B5 & B6 and minerals including iron, selenium, sodium, calcium etc. Unlike cows milk, coconut milk is lactose free and can be used as a milk substitute by those with lactose intolerance & allergic to animal milk. White Meat Screw Press Milk Centrifuge Coconut Cream Whole Milk Skim Coconut Milk Skimmed Milk Fat : 30 – 35% Fat : 2% (Min) Viscosity : 120 Cps Viscosity : 12 Cps Protein : 3 - 4% Protein : 7% Coconut Cream BENEFITS Fat : 87% (Min) Builds Muscle Viscosity : 180 Cps Provides Electrolytes Protein : NIL Improves Digestion Helps prevent Ulcers
17 MILK & OIL PROCESS SECTION15 MILK & OIL PROCESS SECTION Milk Process Tanks
18 DESICCATED COCONUT POWDER16 DESICCATED COCONUT POWDER It contains no cholesterol or trans fats while being rich in a number of essential nutrients, including manganese, copper and selenium. Having the nutty taste of coconut this powder is a great source of dietary fiber which can be consumed everyday. Milk Extracted Meat Blancher Fluid Bed Dryer Desiccated Coconut Every step is examined making sure the product is of the right Consistency & Quality. BENEFITS SPECIFICATIONS Strengthen Bones Moisture : 2.5% (Max) Contains Vitamin C, E, B Fat : 60% (Max) High in Fiber Color: Bright White Contains high Minerals Size : Finest Granular FFA : 0.04% Protein : 6%
19 DESICCATED POWDER SECTION17 DESICCATED POWDER SECTION Fluidized Bed Dryer
20 COCONUT WATER & CONCENTRATE18 COCONUT WATER & CONCENTRATE Naturally refreshing, coconut water has a sweet, nutty taste. It contains easily digested Carbohydrates in the form of sugar and electrolytes. Being the ultimate thirst quencher it offers a tasty alternative to water. Double effect Evaporator Coconut Water Concentrate Water Pasteurization De Oiling BENEFITS Helps In Weight Loss Hydrates Body 20ml Concentrate + 250ml Water = Coconut Water Has Antioxidant Properties Hangover Remedy SPECIFICATIONS Brix : 60 + Fat : <1 % Color: Honey Brown Viscosity : Cps
21 WATER & CONCENTRATE PROCESS19 WATER & CONCENTRATE PROCESS Water Pasteurization Double Effect Evaporator For Concentrate
22 QC & QA 20 No Quantity can be produced without the right Quality.We strongly believe that the world is a dead meat without Research & Development. With our in-house team of qualified food technologists and food experts we do a close study on developing value added products by meeting the customer needs. To ensure that the right quality is maintained at every stage, a pre – processing lab is set up at every processing stage. A central lab has been set up to control the pre – processing labs and to research on the value added products. The entire system is controlled by Supervisory Control and Data Acquisition (SCADA) control system. No Quantity can be produced without the right Quality.
23 21 LOGISTICS We don’t just limit ourselves to quality and quantity. We consider a job is done only after it’s been successfully delivered. The factory is located 90 Kms from the Vizag Port. First Port in the country to receive Authorized Economic Operator (AEO) Certificate from the Indian Customs. It’s located on the center of East Coast of India with excellent rail and road Connectivity. The finished products are stored in an in house cold storage making sure they are shipped fresh. A separate quarantine space has been build to place the finished goods until they have passed all the desired parameters.
24 Thank You!