1 tematech llp - AKSAI INDUSTRIAL PARKMODERNISATION LOCAL CONTENT INNOVATION INTEGRATION
2 tematech llp PRODUCTION HUB TO SERVE o&g MAJORSAvailable modern WORKSHOP of more than 6000sqm New equipment and technology Provision of one-stop solution Ensure Local Content in production and services High Quality and cost effective products Time saving for assembling and delivery Fast response in emergency situations (Maintenance Team, Spare Parts, etc.) Maintenance by team of professionals (expatriate and locals) Tailoring of products per costumer requirements
3 tematech llp certificationISO 9001 ISO 14001 OHSAS 18001 NBIC R STAMP
4 TEMATECH Clients: TEMATECH PARTNERS:TEMATECH Authorized Inspection agency and tpi:
5 OUR MISSION TEMATECH MISSIONCONSTANT INVESTING TO BRING NEW EQUIPMENT AND TECHNOLOGIES(BEST QUOLITY OF GOODS AND SERVICES FOR KPO WITH LESS COSTS NOT CONCENTRATED ON LOGISTICS AND CUSTOMS) Top Quality Products Maximum Local Content Level Best HSE Level MAXIMIZING LOCALIZATION OF SERVICES AND GOODS FOR KPO, GUARANTEEING: THE SAME FACILITIES YOU CAN FIND IN EUROPE TRAINED PERSONNEL 100% OF PRODUCTS REQUESTED
6 workshop AND OFFICES layout 6000sqmHeat treatment area(24m length x 2m width x3m height) C Valve and Instrument assembling area 1400sqm(2x5t overhead cranes) Assembling area 900sqm(1x20t overhead crane) Laboratory for destructive and nondestructive testing(ASNT) 200sqm in Admin Building Offices: WORKSHOP: 18 offices 720sqm ADMIN BUILDING: 400 sqm PAINTING AND SANBLASTING AREA 450sqm Insulating Area 400 sqm (1x5t overhead crane) Machining and welding area 900sqm(1x20t overhead crane) Unloading/Loading and packing area 540sqm(1x5t overhead crane) Stainless Steel Welding Area 600 sqm (1x5t overhead crane) Hydro, Pneumatic and Low Temperature Testing Area 400sqm(1x20t overhead crane)
7 TEMATECH FACILITIES As a part of AIP Group, TEMATECH have access to all industrial park’s recourses: Power: Electrical power and AIP Transformer Station of 3MVA UPS and Diesel Generators one 500 kVA and second 150 kVA Air network with quick connections and 2 compressors for air supply 2.2 MW Boiler House and 220kW Split System Computer Facilities: GbE Local Area Network(LAN), 12 Wireless Access Points and High Speed Internet access PBX independent LAN external/internal telephone VOIP system CCTV Video Surveillance System(31 cameras covering offices, workshops and outside workshop perimeters) ACS(Access Control System) Enterprise resource planning software(ERP)
8 TEMATECH LLP CORE BUSINESS ACTIVITIESTEMATECH core business activities are split into two main areas: • Mechanical Equipment Manufacturing/Repair • Automation & Electrical equipment maintenance/manufacturing/repair Tematech is one of the Aksai Industrial Park residents and one of the few companies in Kazakhstan, which design/produces/repair a pressure equipment in accordance and certified by ASME in oil and gas industry. Now how is brought with strong partnership with FAI Carvico/Kazakhstan as a leader in the field of production of ASME pressure equipment with more than 55 years of experience. PRODUCT RANGE: • Pressure vessels including COLUMNS, REACTORS, SEPARATORS – PCRUBBER – RAND/SLUG CATCHERS, AIR COOLERS, SHELL AND TUBE HEAT EXCHANGERS, STEAM DRUMS • Pipeline components including SCRAPER TRAPS, PIG DETECTOR, PIG SPHERE HANDLING FACILITIES, PIPELINE REPAIRING & MAINTENANCE, PROCESS PACKAGES
9 DESIGN & ENGINEERING SERVICESEngineering and design for clients elaborated in the international leading organizations to meet stringent customer requirements. TEMATECH technical department can develop design in accordance with all the major international codes which include among others: EN 13445, ASME VIII div1 / VIII div2, ASME B 31., PD 5500, AS 1210, OS-F101, TEMA, GOST, SPVC, SVTI/ASIT, GBJ150. Software available but not limited: • 3D FEA (Finite Element Analysis) Autodesk Inventor • Fatigue assessment for all Pressure Vessels, Pipeline Components and Heavy Structures Local Stress Analysis for external loads and nozzles (Autodesk Inventor, AutoCad MEP) • ASME Code calculations (PV Elite last edition) • 3D dynamic simulation exercises (piggability). • Thermal and mechanical rating of heat exchangers and heat recovery packages together with thermal guarantee (Autodesk CFD) ASME/NBIC CERTIFIED
10 production and servicesRepair, Manufacturing and assembly of equipment, debugging and testing is performed on the territory of Republic of Kazakhstan. Material used for production are with European or USA origin. The company also holds post-sales and warranty services by local trained personnel. All manufactured products have international certificates and complies with international standards: • Repair activities (holder of NBIC R STAMP) • Manufacturing of new equipment (shared activities with FAI Kazakhstan/Carvico holder of U, U2 and S STAMP) From the beginning “QUALITY” has always been a major policy for the company. A lot of resources have been paid in the past to the quality aspect, but also now our efforts are daily addressed for constant improvement.
11 production and servicesWORKSHOP CAPABILITY: The factory in AIP and Italy, enlarged several times, presently consists of m2 indoor and m2 outdoor. In Kazakhstan is available more than 6000sqm modern equipped workshop space, 3000sqm offices with sqm open space area. WELDED THICKNESS • Rolled Plates up to 150mm • Hollow Forging up to 300mm SIZE • Diameter up to 6.5m • Length up to 60m HANDLED WEIGHT up to 300t TEMATECH/FAI workshop experience in manufacturing pressure and marine components is extended to all steels and alloys including: • Carbon steel any grade • Low alloy, chrome-moly up to 9% chrome and nickel up to 9% nickel • Stainless steel : austenic, ferritic, superaustenic • Stainless Steel :austenoferritic (duplex, super duplex) • Nickel and nickel alloys (monel, inconel, hastelloy) • Cupper and cupper alloys (cupronickel and aluminium bronze) • Titanium • The above materials are generally: solid, cladding or weld overlay Welding Process such as: GTAW, SMAW, GMAW, FCAW, SAW, SAW TANDEM, ESW continuously updated and supported by code Welding Procedure Qualification Record qualified by Recognized Bodies, are available in house to cover the above listed material.
12 FAI/TEMATECH PRODUCT RANGE SUMMARYFAI CARVICO together with TEMATECH is capable to provide all the services connected to design, manufacturing, testing and commissioning of equipment addressed to the oil, gas, power and water industries. FAI technical department is able to develop design in accordance with all the major international codes which include among others: EN 13445, ASME VIII div1 / VIII div2, ASME B 31., PD 5500, AS 1210, OS-F101, TEMA, GOST, SPVC, SVTI/ASIT, GBJ150 TEMATECH workshop in Kazakhstan is FAI Carvico ASME on site workshop Pressure Vessels Pipeline Components Water Intake Screening Columns Reactors Shell and Tube Heat exchangers Steam Drums Separators-Scrubber-Sand/Slug Catchers Pigging Systems Extruded headers-Manifold and prefabricated spools Process Skid Mounted
13 TUBE BUNDLES MANUFACTURINGTEMATECH manufacture tube bundles for tube heat exchangers like to like R STAMPED as per OEM design:
14 REPARING AND R STAMPINGTEMATECH repair under NBIC plate and tube heat exchangers and other ASME pressure vessels: NBIC CERTIFIED
15 Automation & Electrical equipment maintenance/manufacturing/repairTEMATECH/PETRONASH 5 years partnership in field of Automation & Electrical equipment maintenance/manufacturing/repair provides TEMATECH Now-How support from world known automation manufacturer PETRONASH. Partnership agreement was signed on 2013 for 3 years and extended on 2016 for another 3 years. The main scope of agreement is to settle commercial and technical cooperation on exclusive basis. Products: Instrumentation Packages • Well Head Control Panels • ESD stations • Instrument panels Process Packages • Chemical Injection Skids • Dosing Skids • Pressure Vessels By this agreement PETRONASH authorizes TEMATECH to use its name and brand and PETRONASH reference list for above products.
16 TEMATECH LLP is capable to provide any kind of services in the sphere of Automation and Control Panels, Instrumentation, Skidded Equipment, DCS/Telecomunication Systems, Safety Management Systems Pneumatic and Hydraulic Control Systems Fuel Gas Treatment Skids Gas Pressure Reducing Stations Gas Odorizer Systems Meter Provers Launching and Receiving Traps Manifold Skids Chemical Injection Skids Dehydration Systems Packages Instrument and service air packages Truck and rail tankers arm loading systems
17 THANK YOU