Zojila Tunnel Project on EPC Mode (Jammu & Kashmir) INDIA

1 Zojila Tunnel Project on EPC Mode (Jammu & Kashmir) IND...
Author: Magnus Roberts
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1 Zojila Tunnel Project on EPC Mode (Jammu & Kashmir) INDIA

2 Zoji la tunnel Alignment

3 Project Status State Support Agreement on 26th November, 2011The DPR for Zozila Tunnel was prepared by 3G - Vyamtech JV and submitted in the year 2013 SCC accorded its approval to the cost amounting to Rs Crore of the project on PPPAC accorded the approval to the project on CCEA accorded the approval to the project on BOT (Annuity) basis on

4 ENGINEERING, PROCUREMENT AND CONSTRUCTION BASIS (EPC):Unforeseen Geological 5% of DPR Cost is considered to be paid during the Extraordinary Geological Occurrences (EGO). have been taken. Defect Liability Period including Operation & Maintenance cost for 4 years has been 0.5% of Civil Construction Cost per year. Price Escalation during construction period of 7 years has been taken.

5 SALIENT FEATURES OF TUNNELA km long Main Tunnel proposed on NH 1 to facilitate all weather connectivity between Srinagar and Leh. Length of Egress Tunnel is km. Western (Srinagar side) Portal : At Baltal (Km 95) Eastern (Leh side) Portal :At Minamarg (Km 117) Single tube two way tunnel with parallel egress tunnel. Three ventilation shafts, of which two shafts also to be used as construction shafts.

6 SALIENT FEATURES OF TUNNELSix working faces proposed. Estimated time for construction: Months Civil Construction Cost: Rs 5486 Crore Total Project Cost: Rs Crore Defect Liability Period: Years Operation & Maintenance Period: Years # Eastern portal face available for working round the year. # Work not possible at rest of the faces for about four months during the winter period.

7 FEATURES OF MAIN TUNNELS. No. PARTICULARS LENGTH 1. Length of Main Tunnel (including cut & cover portals) 14.15 Km 2. Cut & Cover (West Portal) m 3. Cut & Cover (East Portal) 30.00 m 4. Total Length of the Project 14.31 Km

8 TUNNEL SYSTEM SOLUTIONDesign speed: 80 Kmph Gradient west to east :2.9% (1 in 35) Total no. of curves: 9 Main Tunnel: km length Parallel Escape Tunnel: km length Ventilation Sections: 8

9 Western Portal (Srinagar side)Portal elevation = 2900 m Cut and cover tunnel length= m Ventilation building = above C&C tunnel, 2 axial fan, electrical supply installation Service and control buildings.(800sqm)

10 Eastern Portal (Leh Side)Portal elevation = 3310 m Cut and cover tunnel length=30m Service and control buildings (800sqm)

11 Proposed Tunnel Cross Sections (Main Tunnel)-1

12 Proposed Tunnel Cross Sections (Main Tunnel)-2

13 Ventilation Shafts Shaft No. 1 Shaft No. 2 Shaft No. 3Ventilation cum Construction Shaft No. 1 (Depth =484 m, Proposed Dia. = 14m) Shaft No. 2 Ventilation cum Construction Shaft No. 2 (Depth = 365m, Proposed Dia. = 14m) Shaft No. 3 Ventilation Shaft No. 3 (Depth = 208m, Dia. = 6m)

14 Facilities & Safety FeaturesPedestrian Cross Passages At every 250m (As per Codal provisions) Vehicular Cross Passages At every 750m (As per Codal provisions) Lay-bys (Both highway side)(BHS) At every 750m Width = 3m Length = 40m Hydrant Cabinet and Emergency Telephone Cabinet Jet Fan Cabinets On Both Highway Sides (BHS) at an interval of 400 to 600 m with a length of 30m Emergency Telephone & Communication System At emergency exits and at an interval of 125 m on one side of the tunnel Electrical supply cabinet Every 700m

15 Facilities & Safety FeaturesUninterruptible Power Supply (UPS) system Tunnel emergency lighting Emergency call system (ECS) CCTV monitoring  Variable message signs (VMS)  Traffic lights  Over height vehicle detection  Traffic logging equipment  Guidance system  Tunnel radio system  Internal telephone system  Sound system  Tunnel physical variables measurement system  Escape route lighting  Integrated tunnel control system- Supervisory Control and Data Acquisition (SCADA)

16 Function (SCADA SYSTEM)The ventilation shall be monitored and controlled in the Operating & Maintenance Centre (OMCs) via the Supervisory Control and Data Acquisition (SCADA) system. When the ventilation system function works in the normal mode of operation, the fresh air shall be introduced through the inlet portal and it shall push the engine emissions along the tunnel length up to the outlet portal or the exhaust shafts where the emissions shall be vented. The jet fans shall be fully reversible and may be activated from the tunnel control centre by means of the Programmable Logic Controller (PLC) in accordance with the functional protocols to be established. Each fan and jet fan shall be connected to the SCADA system via a PLC. The SCADA system shall be programmed to identify each cable for all of the fans. The SCADA system shall monitor the data received from all of the pollution measurement sensors. When the SCADA system detects values exceeding their defined limits, it shall then instruct the appropriate fan to switch on. A data cable from the fan motor shall be wired back to the SCADA system via the PLC and this shall inform the SCADA system about the current status of the fan (for example motor run status, motor speed, etc.) The fans can be switched on as required from the PLC to adjust the system performance to the particular necessities, i.e. light traffic hours, peak hours, emergency, etc.

17 Zojila Tunnel-Indicative GeologyS. No. Section Number Section Detail Section Length (in metres) 1 Section - 1 Slope, Debris and Talus Material 126 2 Section - 2 Metabasites (Panjal Trap) 1640 3 Section - 3 Phyllites (zojila Formation) 5550 4 Section - 4 2217 5 Section - 5 Greywacke & Slate (Agglomerate Slates) 1113 6 Section - 6 3500 7 Section - 7 Riverborn Material 36

18 Land Acquisition & Forest DiversionLand Acquisition & Forest Diversion Permissions are obtained for the Project Forest Land = HA Forest Area = 97.82% Payment = Cr paid on March 2014 to PCCF Revenue Land = 4.60 HA Revenue land Area = 2.18% Payment = 3.94 Cr 31st March 2014, DC Ganderbal

19 9-Aug-16

20 Muck Disposal Sites and Their CapacitiesS. No. General Area Pocket Approx Area In Sq M 1 Baltal B 1 2 B 2 3 B 3 4 B 4 5 B 5 6 B 6 7 B 7 Gumri 8 G 1 9 G 2 10 G 3 Machoi-Minamarg 11 M 1 12 M 2 13 M 3 14 M 4 15 M 5 16 M 6 17 M 7 18 M 8 19 M 9 20 M 10 Note:- (a)Total number of pockets identified - 20 (b)Total approximate area Sq m

21 Photos of Muck-Disposal Sites

22 Photos of Muck-Disposal Sites

23 ZOJILA TUNNEL – PROJECT SITE CONDITIONSNo human habitation and no vegetation. Lack of oxygen. Heavy snowfall area. Snow accumulation upto feet. Remains closed from November- March. Peak minimum winter temperature can touch – 45̊ C. High wind chill factor. 400 KM away from rail head at Jammu and 108 Km from Srinagar.

24 APRIL MONTH: DAY 1 OF ROUTE OPENING

25 MACHINE IN SNOW

26 Registered Avalanche Sites Between Baltal and Minamarg9-Aug-16 SL-76 SL-75 MINAMARG SL-72 SL-74 SL-70 SL-67 SL-66 SL-71 SL-73 SL-65 GUMRI SL-61 SL-62 SL-59 SL-69 SL-63 SL-68 SL-64 SL-60 SL-57 SL-58 SL-49 SL-50 SL-54 SL-55 SL-53 SL-51 SL-56 SL-52 BALTAL Courtsey SASE

27 PRESENT CONDITION (EASTERN PORTAL SIDE)

28 PRESENT CONDITION (WESTERN PORTAL SIDE)

29 Proposed Modification in the Standard Bid Document on EPC BasisMaximum limit of Bonus for Early Completion is proposed to be increased from 3% to 10% Geological risks to be shared between the Authority and the Contractor, have been detailed Defect Liability Period including Operation & Maintenance cost for 4 years Contractor is free to take-up the work either by NATM or TBM or any other method proposed by contractor in his technical proposal maintaining the minimum clearance profile

30 Details to be submitted in Technical ProposalProposed Construction Method Statement Staffing schedule and Organisation Chart Tender Programme and Proposed Design Submission Programme Details of works including specialist work proposed to be sub-contracted Outline Quality Plan Outline Safety Health and Environment (SHE) Plan Contractor’s Equipments

31 THANK YOU